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Clean the cylinder after honing Honing To Deglaze Remove sheave from puller. Replace the shaft if required.

Vehicle Identification World Mfg. Torque to specification see next page.

Owner’s Manuals

Install the head gasket A on the cylinder B. Page 86 If replacing the lifters, the camshaft should also be replaced. Inspect cylinder for wear, scratches, or damage.

Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch 4. Repeat this procedure 10 times. Access the air box from Air Box Cover behind the left rear wheel.


Owner’s Manuals | Polaris RZR

Inspect ownerw pinion gear for chipped, worn, or broken teeth. Body Component Removal 3. Always follow all winch instructions and warnings in this manual. Oil Check The oil dipstick and fill tube is located on the engine, behind the passenger seat behind the right rear passenger seat on RZR 4 models.

Carefully install the snap ring. Allow coolant to completely drain. To reset, select the trip meter mode. A passenger must always be seated in the passenger seat with seat belt secured. Elevate the vehicle slightly for easier adjustment. See the Shock Loading section on page When the switch is on AWD, the vehicle is in all wheel drive and the 4X4 indicator in the instrument cluster will be on.

Repeat test, observing ammeter and tachometer. Use the MODE button to toggle to the odometer display.

RZR Manuals

Torque drain and fill plugs to specification. Remove driven clutch offset spacers from the transmission input shaft if present.

If any of the tests fail, replace the switch assembly. Page Outer Detent Screws: Lubricate O-rings lightly with oil to aid installation.



Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products.

Never load more than lbs. Check Rollers for Wear 6. Carefully remove the power steering unit and mount bracket from the vehicle as an assembly. Spark plug H Inspect; replace as needed Perform these procedures more often for vehicles subjected to severe use. Align Timing Marks PU 3. Page Dry the shock assembly with compressed air, if available, or use clean towels.